Towel Drier production

Towel Drier production


 

Raw Material

High paint retention ability and durability is a major property of steel types used in production of residential heating appliances such as Steel Panel Radiators and Towel Driers. Besides, based on production line characteristics, low/high current welding capability is also crucial. The steel according to DIN EN 10130 used in production of Caloree products posseses abovementioned chracteristics.

 

Chemical composition and mechanical properties of steel utilized in Caloree Steel Panel Radiator and Steel Towel Drier production is as following:

 

Stages of Production

Chrome Coating


Electrolisys coating technology is used in Caloree Steel Towel Drier chrome plating process. The main principle in this technology is using the product to be coated as cathode and the substance that will coat the product filled in plating pool as anode. Clean product surface is the main factor in attaining durable coating on product metal surface in chrome coating prosedure. This is why chrome coating process of Caloree Towel Driers starts with polishing prosedure. Polishing applied at pipes results in ideal brightness and surface smoothness of value lower than 0.20 Mikro Ra. Profiles, passing thought 8 different stages of polishing, achieve ideal brightness and surface smoothness of value lower than 0.10 Mikro Ra. Mechanical acidic degreasing is applied to products for wax and oil waste cleaning. After rinsing the product passes through mechanical basic and electrical degreasing. The product is rinsed again and coated with primary matt nickel. Then the product goes through chemical oxide removal process and rinsed for the third time. Later, copper coating and bright nickel coating is applied to product and the product is being rinsed after each stage. Finally products go through chrom activation process which is also known as smoothing and become ready for chrome coating. After chrome coating stage the products go through final rinsing, tested and dried. Chrome coating makes towel driers visiually more attractive and stylish. It also increases the durability of towel driers against corrosion, wearing and tearing.




Packaging


The products are being packed carefully to prevent damage during transportation. Coloured products are packed using orange coloured caps for water passages that prevent groove from wreckage. The product and assembly accessories are put into nylon bag and reinforces by plastic tampons on edges. Later the product is put into cardboard box that exacly fits the sizes of product. Products in cardboard boxes are vertically aligned on pallets, fixed together and wrapped by PVC film to avoid damage on cardboard packing. This kind of packing prevents the product from being damaged due to wobble and friction during carriage.



Chrome coated products are packed using bubbled film bags instead of nylon bags.



Traceability


The system used in Caloree Steel Towel Drier production facility markes each product with a distinctive number code at early stage of production. Serving as identity code, this marking facilitates tracebility of products during production, before and after sales.


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